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Current Research Projects

2005-2006

  • Press and Sinter Processing Realities with Nanoscale Powders
  • Technical and Economical Comparison of Micro Powder Injection Molding
  • Microstructural Evolution in Liquid Phase Sintering
  • Binder Removal in Nitrogen/Hydrogen Atmospheric Mixtures
  • Detailed Linkages from Powder Characteristics to Properties in Press-sinter Processing of Parts

Past Research Projects

2004-2005

  • Multiple-axis in situ monitoring of dimensional changes in debinding, delubrication, sintering, and heat treatment (continuing project)
  • Press and Sinter Processing Realities with Nanoscale Powders
  • Fundamental Limitations and Capabilites of High-Density P/M
  • Application of full-density hard coatings to ferrous P/M materials
  • Crack Detection in Green Compacts
  • Oxynon Furnace Evaluation
  • Applications of Full Density Hard Coatings to Ferrous P/M Materials

2003-2004

  • Fundamental limitations and capabilities of high-density P/M
  • Multiple-axis in situ monitoring of dimensional changes in debinding, delubrication, sintering, and heat treatment (continuing project)
  • Defect avoidance during compaction and delubrication of P/M components (continuing project)
  • Crack detection in green parts (continuing project)
  • Application of full-density hard coatings to ferrous P/M materials
  • Net-Shaping of refactory metals (continuing project)
  • Product design and process optimization for powder injection molding

2002-2003

  • Sintering Process Simulation for Dimensional Control
  • Dimensional Producibility of High Precision Sintered Components
  • Ultrasonic Sensors for In-Situ Monitoring of the Sintering Process
  • Spark Plasma Sintering of Nanograin Size Carbide Composites for Tribological Applications (formerly Laminated Metal Carbide-Metal Binder Structures for High Performance Cutting Tools)
  • Dimensional Control of Stainless Steels
  • Enhancements for Powder Injection Molding for Six Sigma Precision
  • Qualification of High Strength P/M Alloys
  • Multiple Axis In-Situ Monitoring of Dimensional Changes in Debinding, Delubrication, Sintering, and Heat Treatment
  • Crack Detection in Green Compacts
  • Numerical Simulation of Binder Burnout and Stress Formation
  • Exploration of Net-shaping and Different Consolidation Techniques for Refractory Metals (RM)
  • Practical Aspects of Powder Metal Lubricants

2001-2002

  • Laminated Metal Carbine-Metal Binder Structures for High Performance Cutting Tools
  • Fundamental Studies of Spark Plasma Sintering
  • Machinability of Powdered Metals
  • Experimental Documentation of Status of Rapid Tooling Technologies for PIM Dies
  • Chemical-Vibro-Mechanical Mass Finishing/Polishing
  • Multiple Axis In-situ Monitoring of Dimensional Changes in Debinding, Delubrication, Sintering, and Heat Treatment
  • Dimensional Producibility of High Precision Sintered Components
  • Lubricant Effects on Green Density Gradients and their Relation to the Dimensional Precision and Properties of P/M Components
  • Dimensional Control of Stainless Steels
    Qualification of High Strength P/M Alloys
  • Laser-Ultrasonic Sensors for “In-situ” Monitoring of the Sintering Process
  • Process Enhancements of Powder Injection Molding for Six Sigma Precision
  • Sintering Process Simulation for Dimensional Control
2000-2001
  • Model of Thermaoelastic-Viscoplastic Material Simulation of Sintering
  • Laminated Metal Carbide-Metal Binder Structures for High Performance Cutting Tools
  • Rationalization of Time Compression Technologies in Forming Die Compaction Tooling
  • Ultrasonic Sensors for In-Situ Monitoring and Control of the Sintering Process
  • Binder and Lubricant Effects on Density Gradients and their Relation to Dimensional Precision
  • Dimensional Producibility of High Precision Sintered Components

 

 

 

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